The automotive industry is constantly looking for ways to reduce costs while maintaining or improving quality. One area where aluminum extrusions have proven to be advantageous is in cost efficiency. Aluminum extrusions offer a number of benefits over traditional materials, such as steel, which can lead to significant cost savings.
Material Cost
Aluminum is a relatively inexpensive material, especially when compared to other metals such as steel. This lower material cost can translate into significant savings for auto manufacturers. For example, a study by the Aluminum Association found that using aluminum extrusions in automotive body panels can save up to 30% compared to using steel.
Weight Reduction
Aluminum is a very lightweight material, which can lead to significant weight savings for vehicles. This weight reduction can improve fuel efficiency, which can save automakers money in the long run. For example, a study by the University of Michigan found that using aluminum extrusions in vehicle bodies can reduce weight by up to 25%, which can improve fuel efficiency by up to 10%.
Design Flexibility
Aluminum extrusions can be formed into a wide variety of shapes and sizes, which gives automakers a great deal of design flexibility. This design flexibility can help automakers create vehicles that are more aerodynamic, stylish, and functional. For example, aluminum extrusions can be used to create complex shapes that would be difficult or impossible to produce with other materials.
Corrosion Resistance
Aluminum is a corrosion-resistant material, which means that it will not rust or corrode over time. This corrosion resistance can help automakers save money on maintenance and repair costs. For example, a study by the National Association of Corrosion Engineers found that using aluminum extrusions in automotive body panels can extend the life of the vehicle by up to 10 years.
Conclusion
Aluminum extrusions offer a number of benefits over traditional materials, such as steel, which can lead to significant cost savings for automakers. These benefits include lower material costs, weight reduction, design flexibility, and corrosion resistance. As a result, aluminum extrusions are becoming increasingly popular in the automotive industry.